2 Ton Jib Crane Price

Based on my experience working with factory owners who need to set up new assembly line processes, the 2 ton jib crane offers the best value for smaller engineering units. It is large enough to position most machinery components, equipment, and materials with relative ease while not costing the exorbitant prices of a larger overhead system. In this guide, I will discuss what factors influence the 2 ton jib crane price, compare it to similar capacities and give you a list of requirements to look out for when buying one.

What Is a 2 Ton Jib Crane?

A 2 ton jib crane is a lifting device made of a pivoting arm that can carry a load of up to 2 tonnes and works within a fixed rotational radius around a wall bracket or a floor mounted pillar. Unlike an EOT crane which travels the length of the shed on the runway beams, a jib crane remains fixed to the floor and extends the boom arm on a rotation to cover a certain work area.

Short answer: a 2 ton jib crane allows focused lifting at a particular machine, workbench or loading area and is much cheaper to install than a traveling crane.

Main parts of a jib crane are:

• Wall bracket or floor pillar (where the crane is fixed)
• Rotating boom arm
• Hoist and trolley unit
• Slewing mechanism (manual or electric)
• Pendant control or radio remote

Factors That Influence 2 Ton Jib Crane Price

From my experience, having worked with a number of buyers seeking multiple quotes, I can say that price is seldom dictated by a single factor. There are several elements influencing the cost of jib cranes rated at 2 tons capacity.

1. The span – the longer the boom extends, the more steel is needed for its construction, and the bigger the bracket or pillar should be;
2. The mounting type – wall mounted jib cranes are generally cheaper than free standing pillar ones since the latter requires a foundation;
3. Rotation type – manual slewing jib cranes are cheaper than those being motorized;
4. Hoist type – chain hoists are generally cheaper than electric or wire rope variants;
5. Duty class – light jib crane suitable for intermittent service is much cheaper than a crane rated for heavy-duty continuous duty;
6. Foundation and civil works – this factor is relevant only to free-standing pillar jib cranes;
7. Service and warranty – extended service contracts and warranty claims coverage add to the price, albeit many manufacturers offer those options at a relatively affordable price.

A factor that many buyers frequently neglect is the rate of hoist. Many believe that a faster hoist will make them more productive, but in reality, it will simply increase the price without delivering any tangible benefits.

2 Ton Jib Crane vs Other Common Capacities

Seeing how the 2 ton jib crane price fits between smaller and larger options helps buyers avoid over-specifying or under-specifying their purchase.

If you are also comparing the 1 ton jib crane price or the 5 ton jib crane price, please remember that, increased capacity does not increase the price linearly. For example, the steel plate thickness, bearing size, and hoist rating will increase step by step, so that the increase from 1 ton to 2 ton jib crane will cost more than the price difference between these two tones suggests.

Types Of Jib Cranes Available In India

Wall Mounted Jib Crane

This type is fixed on to a wall or existing column in a building and is the most common choice at 2 tonne capacity as it saves valuable floor space. In my experience of installations, it has been the preferred choice in a narrow machine shop aisle where a pillar would not have been feasible.

Free Standing Pillar Jib Crane

This type is constructed on its own foundation and is independent of the building. It offers greater flexibility in terms of location as it is not dependent on a column or wall but incurs additional foundation costs.

Mast Type Jib Crane

This is a Jib crane supported by a floor base and a ceiling tie. It offers enhanced stability for greater heights.

Articulated Jib Crane

This is a telescopic type that could be used to avoid overhead obstructions or offer enhanced flexibility in a constrained workspace.

Jib Crane Manufacturers In India: What To Look For

India has its share of jib crane manufacturers and jib crane suppliers. However, the quality and documentation can vary significantly. Here are a few things to look for when shortlisting Jib crane manufacturers in India.

• BIS compliant structural steel and welding practices
• Load testing certification before dispatch
• ISO certification for the manufacturing process
• Design calculations transparency (not just a price sheet)
• Assessment of the site to finalize the mounting type
• Coverage in the region for post-sales service

In my experience, insisting on design calculations helps avoid situations where the wall or column was not assessed correctly (by the buyer) leading to incorrect specifications.

Buying Checklist for a 2 Ton Jib Crane

• Ascertain the distance needed to span based on the location of the work station
• Choose between wall mounted and free standing pillar type
• Specify whether rotation will be manual or motorized based on the frequency of use
• Select the most appropriate hoist according to the speed of material handling
• Specify the duty class according to the anticipated operation schedule
• Request structural design drawings in case of pillar mounted cranes
• Request references from similar industries
• Clarify warranty and spares availability

Common Mistakes when Purchasing

• Underestimating the anticipated material handling capacity and purchasing according to current needs.
• Failing to consider headroom constraints which may limit choice of hoist
• Buying motorized rotation for rarely used jib crane
• Failure to evaluate the load bearing capacity of walls or columns for wall mounted models
• Comparing quotes with differing specifications, thus making the comparison exercise erroneous

Industry Application of 2 Ton Jib Crane

The following are some of the industries that use 2 ton jib cranes in their operations:

1. Small and medium machine shops for tool and die handling
2. Assembly lines for material placement
3. Maintenance workshops for servicing purposes
4. Warehousing for palletized medium loads
5. Fabrication workshops for repetitive lifting at a particular workstation.

Benefits and Challenges

Benefits

• Fast installation compared to the EOT crane
• Less structural investment for the wall mounted configuration
• Suitable for frequent, localized lifting and lowering of load
• Improves the safety of the workplace by reducing manual lifting strain

Challenges

• Confined to swing radius, unlike a traveling EOT crane
• The wall mounted unit requires that the structure be proved strong enough to support it
• The motorized versions require periodic electrical servicing

EOT Crane vs Jib Crane: Which One do you Need?

Those that are looking to buy an eot crane and compare it against a jib crane can expect to have questions about which of the two cranes will suit their floor layout. The EOT crane moves along the entire span of the bay on rails, making it ideally suited for large production floors that take up an entire bay. The jib crane on the other hand services a confined work area and has much less structural work involved as it doesn't need the beams that support the entire length of the bay. In the case of having a single or two work stations, the jib crane is a more practical and economical choice. However, if the production floor covers the entire bay then looking at the eot crane price is more appropriate.

Expert Tips From the Field

When my client needed to upgrade their machine shop, it wasn’t the lowest cost vendor that got the contract. It was the company that could show us proper load test documentation and a detailed service plan after installation. Properly maintained equipment will typically see longer operating time between failures.

Engineering studies on material handling equipment breakdowns are pretty unanimous that bearing wear and hoist brake failure are the leading factors causing light duty jib crane failures. So just make sure that the duty class rating is appropriate for your required frequency of use, rather than being focused on the price per tonnage capacity.

Maintenance Tips to Prolong the Service Life of Crane

• Check wire ropes or chains for wear every month
• Lubricate slewing bearings at regular intervals specified by the manufacturer.
• Check hoist brake performance on a regular basis.
• Tighten the nuts of the brackets or pillars of the walls or pillars regularly.
• Make sure electrical control panels are free of dust.

Why Buyers Choose Times Krane

Times Krane has been able to partner with factory owners and procurement teams to design jib cranes that cater to the specific workshop layout, rather than forcing a standard catalog size. This attention to detail, such as load test results for every 2 ton jib crane along with sharing details about the structure for buyer's reference to ascertain compatibility, has helped multiple procurement teams across states to place repeat orders.

Key Takeaways

• A 2 ton jib crane is ideal for small to medium workshops that need a localized, repeatable lifting solution
• The pricing of a 2 ton jib crane will depend on the span, type of mounting, rotation, hoist type and duty
• Typically, a wall mounted jib crane is more cost-effective than a free standing pillar type
• It is crucial to evaluate the load bearing capacity of walls or columns before finalizing a wall mounted jib crane.
• It is necessary to compare jib crane manufacturers in India on the basis of certifications and documents before finalizing quotations
• Times Krane provides load tested engineered solutions for jib cranes along with transparency in design support.