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This article aims to highlight every single detail and consideration required prior to the installation of such equipment, as well as the buying criteria list that can assist anyone in the decision-making process.
A 2 ton overhead crane is a material handling machine used to lift and move materials from one point to another using a bridge that runs along a fixed horizontal path. The bridge carries a hoist that lifts the load vertically. The crane lifts up to 2000 kilograms of weight and runs on rails attached to the walls or ceiling of a building. This equipment is also called the EOT crane (Electric Overhead Traveling crane) when it uses an electric motor to hoist materials, perform cross-travel, and long-travel functions.
Unlike floor equipment, an overhead crane keeps the floor clear. It is the main reason many procurement managers prefer an overhead crane to a forklift or mobile crane for repetitive lifting operations inside a building.
When maintaining, I have observed that almost all operational problems are caused by two of these overhead crane parts: the worn hoist brake lining and the misaligned end trucks. These can be detected during a walk-around inspection.
This is the first real decision point for a 2 ton capacity, so let's settle it with a direct comparison.
| Feature | Single Girder Overhead Crane | Double Girder Overhead Crane |
|---|---|---|
| Structure | One main bridge girder | Two parallel bridge girders |
| Typical capacity range | Up to 10-15 tons | 5 tons and above, including heavy duty |
| Headroom required | Lower, saves building height | Higher, needs more clearance |
| Cost efficiency | More economical for lighter loads | Higher structural cost |
| Hook approach | Slightly reduced side clearance | Better hook approach to walls |
| Common use case | Workshops, small factories | Heavy industrial plants |
For a 2 ton overhead crane specifically, a single girder overhead crane is practically always the right choice. Double girder models are designed to serve heavier duty and more intense duty cycles, and applying them to a 2 ton workload is typically an unwise expenditure of steel.
One consideration that many buyers fail to take into account is the fact that single girder EOT crane pricing structures tend to fall into a better value range for lighter capacity applications like 2 tons, due to the reduced amount of structural steel and smaller runway system.
If your facility involves standard single shift operations, a single girder overhead crane is able to fulfill all of your lifting needs without sacrificing safety or lifting capabilities.
Prior to purchasing our 2 ton crane, you should know where it fits in the hierarchy of overhead crane types:
Thus, your 2 ton capacity will most probably be secured by a top running single girder EOT crane, but if your building has low-profiled walls, an under-running configuration may be a suitable option.
One of the most common misconceptions I come across is that buyers believe that a 2 ton is a capacity which can only carry 2000 kg. However, 2 ton means that the maximum safe working load is 2 tons. Each crane is designed with a safety factor over this capacity and is tested to 125% of the maximum safe working load at the factory.
This is why they are NOT designed to work at absolute maximum capacity every time they are used. Working beyond the safe working load, even if it is only occasionally, will dramatically shorten the life of the hoist motor and wire rope.
The 2 ton rating is found in a surprisingly wide range of industries, all related to the fact that it covers the weight of many items typically handled in light or medium manufacturing:
By being able to cope with these varied applications, the 2 ton crane has shown that it has earned its place in so many industries by being capable of handling not just the average load, but also the occasional heavier one.
There are several benefits of installing a 2 ton overhead crane including:
Refer below before finalizing your overhead crane manufacturer and specification sheet
I have seen many clients skip step 8 above and then during factory inspection a year later have compliance issues due to lack of adequate documentation.
When I've done duty cycle comparisons for different plant types for clients in the past, I've noticed that facilities that run two shifts require a higher duty class than is spec'ed, even on the same 2 ton capacity.
You don't want to get talked into the base duty class by the vendor because they want the lower cost option. Industrial engineering references (and those that follow ISO crane design standards) suggest you base the purchase on the frequency of lifts rather than the most basic specification.
This will impact the life of the gears in the gearbox, more than almost any other consideration mentioned in the specifications list.
Times Krane has been in the business of building overhead crane manufacturers across Indian industrial belts for years. The company provides single girder and double girder EOT cranes that are manufactured to match the exact duty cycles specified by the customer instead of following generic catalogues. Each unit that is shipped from the Faridabad facility has its structure and load tested before delivery.
With regard to 2 ton overhead crane, it is always a good idea to consult a professional manufacturer that can take care of your requirements at the design stage instead of having to rework the whole project at a later stage.
If you are looking for a 10 ton overhead crane for your factory or warehouse, the primary question that arises in your mind is whether this capacity will cater to your daily operations or it will turn out to be a useless and bulky addition to your storage.
The 5 ton overhead crane is one of the most frequently ordered lifting systems in Indian manufacturing plants, and this is for a valid reason since it strikes a good balance: it is heavy enough to cope with serious fabrication, assembly, and warehousing tasks, yet it is small enough to be fitted into medium-sized factory sheds without requiring a major restructuring of the building.
If you have been searching for overhead crane prices, you probably wish you could ask every supplier a simple question and get a straightforward answer. Unfortunately, this is not the case. However, this comprehensive guide aims to dispel all the mysteries concerning the costing of overhead cranes in India.
If you are buying 1 ton jib crane price in India, you are either setting up a new workstation where you need to lift materials precisely at a given point or you need to replace your existing crane. To help you make an informed decision, it is essential that you understand the factors which determine the 1 ton jib crane price.
If you are researching the 2 ton jib crane price, you are likely to be a small to mid-sized workshop owner, who needs versatile lifting equipment that would not require a significant investment and floor space as an overhead crane would. This is one of the most common jib crane sizes we see requested by clients in Indian manufacturing units.
If you are searching for a 5 ton jib crane price, you are most likely at a juncture where you need to hoist substantial weights in a fixed working radius without having to invest in an expensive overhead crane system. A 5 ton jib crane is exactly the solution to this problem and one of the most demanded lifting capacities in the field of factory owners and purchase managers that I meet with on a daily basis.
A practical look at 20 ton overhead crane specifications, pricing, and single vs double girder options, so you can plan your workshop crane with confidence.
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